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Steel slag from wastewater could strengthen concrete

By-products from steel manufacturing could be used to make a stronger concrete and treat wastewater in a zero-waste approach to create a circular economy, according to new research.

By-products from steel manufacturing could be used to make a stronger concrete and treat wastewater in a zero-waste approach to create a circular economy, according to new research.

Researchers from RMIT have found steel slag, produced during the separation of molten steel from impurities, can also be used to absorb contaminants such as phosphate, magnesium, iron, calcium, silica and aluminium in the wastewater treatment process, but loses its effectiveness over time.

In addition, steel slag is often used as a substitute aggregate material for making concrete.

Engineering researchers at RMIT University examined whether slag that had been used to treat wastewater could then be recycled as an aggregate material for concrete.

It found the concrete made with post-treatment steel slag was about 17 per cent stronger than concrete made with conventional aggregates, and eight per cent stronger than raw steel slag.

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Water engineer Biplob Pramanik said the study was the first to investigate potential applications for “sewage-enhanced” slag in construction material.

“The global steel making industry produces over 130 million tonnes of steel slag every year. A lot of this by-product already goes into concrete, but we’re missing the opportunity to wring out the full benefits of this material,” he said.

In the study, civil and water engineering researchers found the chemical properties of the slag are enhanced through the wastewater treatment, allowing it to perform better when used in concrete.

“The things that we want to remove from water are actually beneficial when it comes to concrete, so it’s a perfect match,” Pramanik said.

“While there are technical challenges to overcome, we hope this research moves us one step closer to the ultimate goal of an integrated, no-waste approach to all our raw materials and by-products.”

Civil engineer Rajeev Roychand said the initial study was promising, however further research was needed to implement the approach at a larger-scale, including investigating the long-term mechanical and durability properties of enhanced slag.

“Steel slag is currently not in widespread use in the wastewater treatment industry – just one plant based in New Zealand uses this by-product in its treatment approach,” he said.

“But there is great potential here for three industries to work together – steel making, wastewater treatment and construction – and reap the maximum benefits of this by-product.”

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